Small-scale UpBox 3D printers for quick conceptual FDM prototyping, and a large-scale BigRep ONE 3D printer for more refined and developed FDM prototyping.

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• Design & Simulation

• Process & Materials

• Data Preparation

• Machine Operation

• Post-Processing

• Measuring Quality

FDM, MJF, DLP, SLA and SLS

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• Project Management & Business Case Preparation

• Application Engineering

• Process & Materials

• Machine Operation & Support

• Post-Processing

• Measuring Quality

Supports clients in additive manufacturing in the context of Industry 4.0, building business cases for implementing 3D printing or any other Industry 4.0-related technology. He can work on strategizing and budgeting the initiatives and developing the digital manufacturing roadmaps.

• Project Management

• Business Case Preparation

• Design & Simulation

• Application Engineering

• Data Preparation

• Additive Manufacturing
  Execution Systems

Powder Bed Fusion (Selective Laser Melting and Selective Laser Sintering), Vat Photopolymerization / Stereolithography, Material Extrusion (Fused Filament Fabrication, Fused Deposition Modelling), Sheet Lamination, Directed Energy Deposition, Binder Jetting, and 7-Material Jetting.

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• Design & Simulation

• Application Engineering

• Process & Material

• Post-Processing

• Measuring Quality

• Cost Estimation for AM process

• Process Parameters Optimization

• Material & Feedstock Selection

• Process Modeling and Prediction

• Micro and Macro-Scale Simulation

• Pre-process Considerations

FDM, SLA, SLM, and powder plastic printing

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• Project Management & Business Case Preparation

• Application Engineering

• Process & Materials

• Data Preparation

• Machine Operation

• Post-Processing

Metal 3D Printing, Application Engineering

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• Overview of metal 3D printing approaches

• Vendor/product selection

• Deep dive into materials and part quality

• Business case analysis

• Cost analysis

• CAD data check

• Data preparation

​Powder Bed Fusion, FDM, Material Jetting (MJF). 

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• Process & Materials

• Data Preparation

• Machine Operation

• Post-Processing

• Industrial automation technology

• MES (Manufacturing Execution System)

• Injection molding parts

• Rapid prototyping

• 3D printing technologies (FDM and SLA) for part testing and concept validation

• Machine learning with a focus on 3D Computer vision, and

• Human-Machine Interface (HMI) development and data visualization.

• Project Management

• Business Case Preparation

• Design & Simulation

• Application Engineering

• Process & Materials

• Data Preparation

• Machine Operation

• Additive Manufacturing Execution System

• Directed Energy Deposition processes: WAAM and LMD

• Fused Deposition Modelling

• Cold Metal Transfer

• Distortion Reduction

• Distortion Measurement

• Residual Stress Management

• Lightweight Construction

• Bionic Design

• Topology Optimization

• Generative Design

• Innovative Materials

3DP/AM adoption excellence​

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• Project Management

• Business Case Preparation

• Design & Simulation

• Application Engineering

• Process & Materials

• Data Preparation

• Machine Operation

• Post-Processing

​Additive Manufacturing for industrial metallic parts

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• Review drawings / 3D models of the metallic parts of each industry.

• Preparing a decision chart for them to apply to their products.

• Considering what is the percentage of parts suitable and beneficial for AM in comparison to whole metallic parts.

• Consultation concerning powder and process as well as required post-processing.
   

​Project Management & Business Case Development

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• 3D Print & Additive Manufacturing Strategy

• Business Case Creation

• Project Assessment

• Sound-boarding innovative ideas

• Technology Consulting

Application Engineering, Process & Material with FDM, Polyjet, and SLA technology

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• Introduction to 3D Printing

• Problem-solving using additive manufacturing

• FDM, Polyjet, and SLA technology-related questions

Specialises in digital manufacturing, 3D Printing - Design, Additive Manufacturing (AM) in Material Extrusion, Vat Polymerisation and Powder Bed Fusion production processes, maintenance servicing and operation.

• Design & Simulation

• Process & Materials

• Data Preparation

• Machine Operation

• Post-Processing

• Measuring Quality

Has in-depth expertise in reverse engineering software and tools such as structured light 3D scanning.

Can provide advisory in the following fields:

• 3D scanning and reverse engineering,

• Additive Manufacturing cybersecurity,

• Selecting the correct additive materials and process,

• Outsourcing vs. internalizing AM,

• OEM evaluation,

• Service bureau selection and engagement for outsourced production capabilities,

• Project Management
  (certified PMP).

Metal 3D Printing, Alloy Application Engineering

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• Application Engineering

• Process & Material

• Machine Operation

• Post-Processing

Bastian is a seasoned 3D printing strategy consultant with a special focus on 3D print material and coatings. He has a holistic view and is looking at Additive Manufacturing as a part of the overall production process.

• Additive manufacturing of thin films (aerosol jet, inkjet, laser writing)

• 3D printing of glass and ceramics from sol-gel chemistry

• Design and application of 3D printing in soft robotics

Laser Powder Bed Fusion part quality and
process monitoring​

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• Design & Simulation

• Process & Materials

• Data Preparation

• Machine Operation

• Post-Processing

• Measuring Quality

3D printing simulation and generative design​

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• Project Management

• Design & Simulation

• Application Engineering

• Process & Materials

• Innovation

• Introduction of AM in a commercial environment

• Part ID

• Design & Redesign for AM (DfAM)

• Research & Development

• Agile development methods

• AM process selection

• Machine selection

• Material selection

• Staff training

• Data preparation

​Fused Filament Fabrication (FFF) 3D Printing

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With this extensive experience with the FFF process using plastics and metal Julian can provide problem-solving advice for clients applying this technology. He can help advise on machine selection as well as apply the principles of Design for AM (DfAM).

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​DFAM Product Engineering

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• Design validation for AM

• AM implementation into the companies value chain / workflow

• Software selection (simulation, design, MES)

• Troubleshooting for design issues

• AM value proposition

• AM development

​High-precision Additive Manufacturing engineering

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• Product and material selection

• Problem-solving

• Design for additive manufacturing (DfAM)

• Machine operation

• Post-processing